I finished wiring up my magic box today. It has 19 external connections. I tested the box with a battery and a meter and fixed a couple minor mistakes. All the leads are way too long. Once the box is mounted in the car, I will cut the leads to the correct length and put connectors on them. I also need to get some better labels for the wiring.
Here’s the connections and approximate voltage and current:
- Pack Most Positive (180V, 18 Amps)
- Pack Most Negative (0V, float)
- Heater Switch (12V, <1 Amp)
- Heater + (180V, 13 Amps)
- Heater – (0V, float)
- LinkPRO Pack + (180V <1 Amp)
- LinkPRO Pack – (0V, float)
- Battery / DC/DC Output (12V, 60 Amps)
- Chassis Ground (0V, chassis)
- Ignition + (12V, <2 Amps)
- Power Steering + (12V, 50 Amps)
- Vacuum Switch + (12V, 1 Amp)
- Controller + (12V, 1 Amp)
- LinkPro + (12V, <1 Amp)
- LinkPro – (0V, chassis)
- DC/DC Input + (180V, 5 Amps)
- DC/DC Input – (0V, float)
- AC Hot (115VAC, 6 Amps)
- AC Neutral (115VAC)